- Use a wood chisel, an electric drill with a spade bit, or another tool appropriate for the situation to remove all wet, loose and unsound wood.
- Probe the surrounding area with an awl. If it feels as solid as unaffected areas, drill numerous closely spaced holes of 1/8-inch (3-mm) diameter in the wood and inject a liquid wood hardener as directed by the manufacturer.
- Mix two-part epoxy or polyester wood filler as directed. Mix only what you can apply and shape in a few minutes. Once the material hardens--and it does so quickly--you must throw it away.
- Fill the hole or build up the affected area with the wood filler, using a putty knife or flexible plastic spreader. Press hard to work the initial layer into the surface for a good bond.
- Clean off the applicator and mixing container immediately.
- Use a rasp tool to roughly shape or level excess filler as soon as the filler sets up, but before it dries completely.
- Use medium or coarse sandpaper to further shape and blend the patch when the filler is completely dry. On flat surfaces, use a rubber sanding block or power sander. On contoured surfaces, use wood dowels or other appropriate shapes to back the sandpaper.
- Blow off the dust and apply freshly mixed filler to fill any remaining depressions or pinholes, or to build up more material as needed to attain the desired shape.
- Use medium, then fine sandpaper to smooth the patch and feather it into the surrounding wood.
- Touch up the patched area with primer and paint.
Following these steps will help in the repair of small areas of rot.
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